Pit Boss Grills Review: Never Use One in a Garage - Pellet Grills Produce Carbon Monoxide
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Guides13 min readAugust 11, 2026

Pit Boss Grills Review: Never Use One in a Garage - Pellet Grills Produce Carbon Monoxide

Pit Boss sells pellet grills, smokers, griddles and combos with free shipping and a 5-year warranty. They burn fuel and produce carbon monoxide - never in a garage, tent or enclosed porch, ever.

By Med Consumer Watch Team
Pit Boss, made by Dansons, sells wood pellet grills, combo grills, portable grills, vertical smokers and flat top griddles, plus pellet blends and accessories. Verified from its own site, August 13, 2026: free shipping; a 5-year warranty; WiFi-enabled grills with an app; direct flame access for searing, which the brand positions as its differentiator against pellet grills limited to indirect heat; and a Pellet Academy of technique content. Five years is a genuinely good warranty in this category, where three is more typical — worth knowing what it covers, but the length itself is a real point in its favour. The direct-flame searing claim is also a real technical distinction. Most pellet grills struggle to reach searing temperatures, which is the standard criticism of the format; a design that gives direct flame access addresses it. But the most important thing in any grill review is not a feature, and it kills people every year. A pellet grill burns fuel. It produces carbon monoxide. Never operate one — or any grill, smoker or charcoal appliance — inside a house, a garage, a tent, a camper, a screened porch or any enclosed or partially enclosed space. Not "with the door open". Not "just to start it". Carbon monoxide is colourless, odourless, and the early symptoms are indistinguishable from flu. The section below covers that, the food safety rule that matters most when smoking large cuts, and how to reduce the carcinogens that high-temperature meat cooking produces. This review contains affiliate links and we may earn a commission if you buy through them. The assessment is our own. Informational only — not medical advice.

Carbon monoxide and fire - the two that kill

Carbon monoxide. Any appliance that burns fuel produces it — charcoal, gas, wood and wood pellets alike. Pellet grills are not an exception because they are electric-ignition or app-controlled; the pellets are still combusting. Never use a grill or smoker indoors, in a garage, in a tent, in a camper, in a shed, on a covered or screened porch, or in any partially enclosed space. An open garage door does not make a garage safe. Do not bring a grill inside to warm a space. Deaths from this happen every year, especially during power outages and cold weather. Do not store a recently used charcoal grill indoors while embers may still be smouldering. Symptoms of carbon monoxide poisoning: headache, dizziness, weakness, nausea, vomiting, confusion, chest pain. They look like flu without a fever, and multiple people or pets in a household feeling unwell at once is the classic pattern. If you suspect it: get everyone outside into fresh air immediately and call 911. Do not go back in. Fit carbon monoxide alarms in your home on every level and near sleeping areas, and test them. Fire and burns, which cause thousands of injuries a year: Keep the grill at least 10 feet from the house, deck railings, eaves and overhanging branches. Never leave a lit grill unattended. Keep children and pets at a distance you have defined out loud — a three-foot zone is the usual advice, and it works because it is a rule everyone can repeat. Clean out grease. Accumulated grease in the drip tray and firebox is the commonest cause of grill fires. Clean it regularly, not annually. For pellet grills specifically: watch for the "flameout and re-ignite" hazard. If the fire goes out but pellets keep feeding, unburned pellets accumulate; a subsequent ignition can produce a sudden flare or backdraft when you open the lid. If your grill stops producing smoke or heat mid-cook, follow the manufacturer's shutdown and clear-out procedure rather than simply restarting. Open the lid slowly if you suspect a build-up, standing to the side, with your face away. Keep a fire extinguisher rated for grease fires nearby, and never put water on a grease fire. Have a plan for the ash and pellets. Ash can retain heat for a long time — dispose of it in a metal container with a lid, not a plastic bin or a paper bag. Do not use a grill on a wooden deck without checking clearances, and never on a balcony where local codes prohibit it — many do. And the one that lands people in an emergency department for a surprising reason: Wire grill brushes shed bristles. A detached wire bristle stuck to the grate can end up in food and then in a throat or digestive tract, sometimes requiring surgery. This is a documented and recurring presentation. Use a bristle-free brush, a grill scraper or a wadded ball of foil held in tongs. If you use a wire brush, inspect the grate carefully afterwards and replace the brush as soon as bristles loosen.
  • Hazard | Rule
  • Carbon monoxide | Outdoors only, never in any enclosed or partly enclosed space
  • Fire clearance | At least 10 feet from structures, railings, eaves and branches
  • Grease | Clean the drip tray and firebox regularly - the commonest fire cause
  • Pellet flameout | Follow the shutdown procedure; do not just restart
  • Children and pets | A stated three-foot zone everyone can repeat
  • Ash disposal | Metal container with a lid; ash retains heat for a long time
  • Wire brushes | Use bristle-free - shed bristles cause documented injuries

Never operate a grill, smoker or pellet appliance inside a house, garage, tent, camper, shed or enclosed porch - they produce carbon monoxide, which is colourless, odourless and lethal, and an open garage door does not make a garage safe. Symptoms look like flu without a fever. If you suspect it, get everyone outside immediately and call 911. Fit CO alarms on every level of your home.

Food safety, and the rule that matters when smoking

Low-and-slow smoking is where grilling food safety gets genuinely technical, because you are deliberately holding meat at temperatures that would otherwise be dangerous. The 40-140 in 4 rule. The surface of a large cut of meat must pass through the danger zone — 40°F to 140°F — within four hours. Why it matters: bacteria multiply fastest in that range, and the outer surface is where contamination lives. A whole muscle cut's interior is generally sterile; the surface is not. Practically this means: do not start with meat straight from a cold refrigerator on a very low smoker setting for hours, and do not stall the cooker so low that the surface lingers. Ground meat, mechanically tenderised meat and injected or brined meat carry contamination throughout, not just on the surface — these need more care, and ground meat should not be smoked low and slow in large formats without expert guidance. Once the surface has passed 140°F, the risk drops sharply, which is why long cooks are safe after the first stage. Final temperatures, which a thermometer tells you and colour does not: Poultry 165°F throughout. Ground meat 160°F. Whole cuts of beef, pork, veal and lamb 145°F with a three-minute rest. Fish 145°F. Note that brisket and pork shoulder are cooked far beyond the safety minimum — to around 195 to 205°F — for texture rather than safety, because collagen needs to break down. The pink smoke ring is a chemical reaction, not undercooked meat. Judge by temperature, always. Other essentials: Use a proper food thermometer and check the thickest part, away from bone. This is the single most effective home food safety measure and most households do not own one. Separate everything raw. Different platter, different tongs. The commonest grilling illness cause is putting cooked meat back on the plate that carried it raw. Do not reuse marinade that touched raw meat unless you boil it first. Do not rinse raw poultry. Thaw in the refrigerator, not on the counter. Refrigerate leftovers within two hours, or one hour above 90°F. Keep cold food cold in transit. Outdoor cooking usually means a cooler, and a cooler that has been opened repeatedly in the sun is not refrigeration. On pellets themselves: Store pellets dry and sealed. They absorb moisture readily, swell and disintegrate, which causes auger jams and poor combustion. A sealed bucket in a dry place, not a garage floor or an outdoor shed in humidity. Discard pellets that have swollen, crumbled or grown mould. Do not burn mouldy pellets. Use food-grade cooking pellets, not heating pellets, which can contain binders and materials not intended for food contact. Empty the hopper if the grill will sit unused, particularly outdoors, since ambient humidity ruins the remainder.

When smoking large cuts, the meat surface must pass from 40°F to 140°F within four hours - bacteria multiply fastest in that range and the surface is where contamination lives. Ground, mechanically tenderised, injected or brined meats carry contamination throughout and need more care. Use a food thermometer: poultry 165°F, ground meat 160°F, whole cuts 145°F with a rest.

Buy a food thermometer with the grill. It is the single most effective home food safety measure, most households do not own one, and colour is not a reliable indicator of doneness - the pink smoke ring on smoked meat is a chemical reaction, not undercooking.

Reducing the carcinogens grilling produces

This is the part a health publication should cover and grill marketing never does. It is not a reason to avoid grilling — it is a set of adjustments that meaningfully reduce exposure at no cost to the result. What forms and why: Heterocyclic amines (HCAs) form when muscle meat — beef, pork, poultry, fish — is cooked at high temperatures, particularly by direct flame or on a hot surface. The higher the temperature and the longer the cooking, the more form. Polycyclic aromatic hydrocarbons (PAHs) form when fat and juices drip onto flame or hot surfaces, producing smoke that deposits on the food. Charring produces them too. Both are classified as probable or possible human carcinogens, and population studies have linked high consumption of well-done, fried and barbecued meat with increased risk of certain cancers — though establishing causation in diet research is difficult, and the practical response is proportionate reduction rather than alarm. What actually reduces them, in rough order of effect: Do not char. Blackened, burnt areas carry the highest concentrations. Cut off charred portions before eating — this alone removes a substantial share. Reduce time at high heat. Partially pre-cooking meat in a microwave or oven and finishing on the grill cuts high-temperature exposure significantly, and it is the single most effective technique. Flip frequently. Turning meat often reduces HCA formation compared with leaving it to sit on one side. Trim visible fat and remove poultry skin. Less fat dripping means less smoke and fewer PAHs. Use indirect heat where you can. A pellet grill is well suited to this — the format's normal mode is indirect, which is genuinely lower-risk than direct flame grilling. Marinate. Marinades, particularly those containing herbs, spices, vinegar or citrus, have been shown to reduce HCA formation substantially — rosemary and thyme show up repeatedly in this literature. Avoid flare-ups. Move food away rather than spraying water, which raises steam and ash. Clean the grates between cooks. Charred residue transfers. Cook smaller or thinner cuts, which spend less time on the heat. Grill vegetables and fruit freely. HCAs form from creatine in muscle meat; plants do not produce them. Grilled vegetables are simply good news. And the broader dietary context, briefly and fairly: The World Health Organization's cancer agency classifies processed meat as carcinogenic to humans and red meat as probably carcinogenic, based on colorectal cancer evidence. That is about processing and quantity rather than about grilling specifically. The practical version is unremarkable: eat more plants, less processed meat, moderate portions of red meat, and do not burn things. None of this makes an occasional barbecue a health problem. It makes daily charred meat a worse habit than daily grilled vegetables and fish, which is not a surprising conclusion. One more practical health note: outdoor cooking means sun exposure. Standing at a grill for hours in summer is real UV exposure — hat, shade, sunscreen — and real heat exposure. Drink water, and know that heat stroke presents with confusion.**

Charred and blackened areas carry the highest concentrations of the compounds formed by high-temperature meat cooking - cut them off before eating. Partially pre-cooking meat before finishing on the grill, flipping frequently, trimming fat, marinating and using indirect heat all reduce formation substantially, and grilled vegetables do not produce HCAs at all.

Buying, warranty and what pellet grills are actually good at

On the format, honestly. A pellet grill is a convection oven that burns wood pellets, with a controller managing an auger and a fan to hold a set temperature. What it is genuinely excellent at: long, low-temperature cooks. Brisket, pork shoulder, ribs and whole birds at a stable 225 to 275°F for many hours, with real wood smoke and without babysitting a fire. That is the whole appeal, and it is a substantial convenience over managing a charcoal offset smoker. Where the criticism has traditionally been fair: searing. Most pellet grills struggle to reach the temperatures a steak wants, because they are designed around indirect convection heat. A design giving direct flame access addresses this, and it is worth confirming what temperature the specific model actually reaches and over how much of the grate.** What to check before buying any pellet grill: Temperature range and how stable it holds in cold and wind. Ambient temperature affects pellet grills more than gas. Cooking area, and how much of it is usable at temperature — advertised square inches often include upper racks that run cooler. Hopper capacity, which determines how often you top up during a 12-hour cook. Whether the controller has a probe input and how many. WiFi and app function — genuinely useful on long cooks, and check whether it needs a subscription, whether it works on 5GHz or only 2.4GHz networks, and what the grill does if the connection drops. Ease of ash and grease cleanout, which determines whether you actually do it. Assembly. These are large, heavy appliances and assembly is a real job — check whether help is needed. Cover and storage. Electronics and moisture do not mix; a cover is not optional for an outdoor pellet grill. On the 5-year warranty: Five years is above the category norm and a genuine advantage. Confirm what it covers: typically the cooking chamber and major components, with different or shorter terms for electronics, the auger motor and the controller — which are exactly the parts that fail. Ask specifically about the controller and igniter, since those are the most common failures on any pellet grill. Register the product if registration is required, and photograph the receipt on the day. Check what is excluded: rust from outdoor storage without a cover is a common exclusion, as is damage from mouldy or non-food-grade pellets. Ask about parts availability, which matters more than warranty length on an appliance you intend to keep a decade. Who this suits: someone who wants real wood smoke on long cooks without tending a fire, values set-and-forget temperature control, and has outdoor space with clearance. The five-year warranty and direct-flame searing are both genuine points of difference. Who should look elsewhere: anyone with no outdoor space, since these cannot be used anywhere enclosed under any circumstances; anyone who mainly wants fast weeknight searing, where gas is simpler; and anyone unwilling to clean grease and ash regularly, because that is the maintenance that keeps it safe as well as working.

Ask specifically what the warranty covers on the controller, igniter and auger motor, not just the headline length. Those are the parts that fail on any pellet grill, and they frequently carry shorter terms than the chamber - which is what a five-year figure is usually describing.

Frequently asked questions

What does Pit Boss sell? Wood pellet grills, combo grills, portable grills, vertical smokers and flat top griddles, plus pellet blends and accessories, with free shipping and a 5-year warranty advertised. Can I use a pellet grill in my garage? No. Never, under any circumstances, with the door open or closed. Pellet grills burn fuel and produce carbon monoxide, which is colourless, odourless and lethal. What are the symptoms of carbon monoxide poisoning? Headache, dizziness, weakness, nausea, vomiting, confusion and chest pain — like flu without a fever. Multiple people or pets unwell at once is the classic pattern. Get outside and call 911. How far from the house should a grill be? At least 10 feet from structures, deck railings, eaves and overhanging branches. What causes most grill fires? Accumulated grease in the drip tray and firebox. Clean it regularly rather than annually. What is the 40-140 in 4 rule? When smoking, the meat surface must pass from 40°F to 140°F within four hours, because bacteria multiply fastest in that range and the surface is where contamination lives. What temperature should meat reach? Poultry 165°F, ground meat 160°F, whole cuts of beef, pork, veal and lamb 145°F with a three-minute rest, fish 145°F. Brisket and pork shoulder go to around 195–205°F for texture, not safety. Is the pink smoke ring undercooked meat? No, it is a chemical reaction. Judge by temperature. Does grilling cause cancer? High-temperature meat cooking forms HCAs and PAHs, classified as probable or possible carcinogens. Reduce them by not charring, cutting off burnt parts, pre-cooking partly indoors, flipping frequently, trimming fat, marinating and using indirect heat. Grilled vegetables do not form HCAs. Why should I not use a wire grill brush? Shed bristles can stick to the grate, end up in food and cause injuries requiring surgery — a documented recurring presentation. Use a bristle-free brush, scraper or foil ball in tongs. How should I store pellets? Sealed and dry, not on a garage floor or in a humid shed. Pellets absorb moisture, swell and jam the auger. Discard swollen, crumbled or mouldy pellets, and use food-grade cooking pellets rather than heating pellets. What should I check about the warranty? What it covers on the controller, igniter and auger motor specifically, whether registration is required, and what is excluded — rust from storage without a cover is a common exclusion.

The Bottom Line

Our rating: 8 / 10. A well-featured range with a warranty above the category norm, in a product class whose safety rules matter more than any feature. Start with the one that kills people. A pellet grill burns fuel and produces carbon monoxide. Never operate one in a house, garage, tent, camper, shed or enclosed porch — an open garage door does not make a garage safe. Carbon monoxide is colourless and odourless, its symptoms look like flu without a fever, and multiple people or pets feeling unwell at once is the pattern. Fit CO alarms on every level of your home. Then the ordinary ones: 10 feet of clearance from structures, a stated three-foot zone for children and pets, and regular grease cleanout, which is the commonest cause of grill fires. On pellet grills specifically, learn the flameout procedure — unburned pellets accumulating after a fire goes out can flare when you open the lid. And use a bristle-free brush: shed wire bristles cause documented injuries requiring surgery. On the product, the five-year warranty is genuinely above the norm — just ask what it covers on the controller, igniter and auger motor, because those are the parts that actually fail. And direct flame access is a real answer to the standard criticism of pellet grills, which is that they cannot sear. What they are excellent at is the long cook: brisket and pork shoulder at a stable 225°F for hours with real wood smoke and no fire-tending. On food safety, buy a thermometer with the grill. Poultry 165°F, ground meat 160°F, whole cuts 145°F with a rest. And when smoking large cuts, get the surface from 40°F to 140°F within four hours — that is the rule that makes long cooks safe. Finally, the part grill marketing never mentions. High-temperature meat cooking forms HCAs and PAHs, classified as probable or possible carcinogens. You do not need to stop grilling — you need to stop charring. Cut off blackened parts, pre-cook partly indoors before finishing on the grill, flip frequently, trim fat, marinate, and use indirect heat, which is what a pellet grill does natively. Grilled vegetables form no HCAs at all. Check Pit Boss's current range and warranty Informational only, not medical advice. Product details verified August 13, 2026 and subject to change; confirm warranty coverage and exclusions directly. Never operate any grill or smoker in an enclosed or partially enclosed space - carbon monoxide poisoning is lethal. Follow USDA safe minimum internal temperatures and the 40-140 in 4 guidance when smoking.

Medical Disclaimer

This article is for informational purposes only and is not intended as medical advice. Always consult with a qualified healthcare provider before making decisions about your health or medications. Individual experiences may vary.

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